Controlled Fluidics specializes in bonding pre-made injection molded components to fabricate custom plastic manifolds and functional products. We can bond together parts sourced from other manufacturers to create a truly unique and fully functional product for high volume production. This innovative approach allows for complex internal channel configurations, high-pressure performance, and cost-effective production while catering to diverse industry needs.
Key Advantages of Bonding Pre-Made Injection Molded Components
Flexible Configurations
Designs can incorporate bending and curving channels, multiple cavities, and various channel shapes, including square or D-shaped profiles.
High Performance Under Pressure
Bonded manifolds and fluidic products can withstand pressures up to 500 psi, ensuring reliability in demanding applications.Ā
Cost Effective Production
With costs as low as $10 per bond, bonding (whether diffusion, solvent, or another method) offers an economical solution for reinforcing manifolds and products without compromising quality.
Custom Sourcing
Controlled Fluidics can utilize customer-provided parts and components to create tailored plastic manifold solutions.
Flexible & Versatile
Injection molded manifold halves produced elsewhere can meet teams' need for high volume while still keeping in budget. With this approach, completed manifolds can include bending and curving channels and multiple cavities while maintaining exacting specs.Ā
Customize Your Product, Keep Top Performance
While Controlled Fluidics does not have injection molding services, we can still create your ideal product through sturdy bonding processes. Bonded manifolds can: Ā
- Withstand up to 500 psi, depending on which plastic is usedĀ
- Have channels that measure above 500 µm
- Hold square or D-shaped channels
Applications For Injection-Molded ComponentsĀ
While injection molding is best for some products' production, it can have setbacks. Bonded injection manifolds and products fit best for applications requiring:Ā Ā
- Complex fluid routingĀ
- Compact systemsĀ
- High-pressure fluid controlĀ
- Custom channel geometriesĀ
Several industries benefit from these solutions, including medical devices, research & diagnostic, aerospace, and specialized electronics.
Experts In Bonding Injected Molded Plastic
For expert assistance in designing and manufacturing custom manifolds, get in touch today!Ā Our team is dedicated to delivering innovative solutions that meet your most specific requirements.